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Customised Cables

Cut, Strip and Terminate


Do you need a high quality, low cost solution for your cable demand? As your local Electronic Components supplier we now offer custom cable solutions. With our state of the art manufacturing facilities we offer fully assembled finished products. Please see below for details, or contact us for more information.
State of the Art manufacturing facilities


Customised Cables

For the past 30 years, Active Components has been producing cable assemblies, neon indicators and many other custom molded components for a multitude of different applications. Our customer base for these products include small niche manufacturers right up to the large appliance manufacturers, Fisher & Paykel and Electrolux. We also export some assemblies to China.

To enable us to be globally competitive, we have recently invested in a new plant. Our new Swiss built Schleuniger CC36S machine enables us to produce cable assemblies automatically, with speed, repeatability and tremendous accuracy.


Quality and quick turn around

From the outset, our focus has been on producing a consistently high quality product, with the shortest lead time. Our investment in high speed automated equipment also enables us to minimise the use of labour and keep costs as low as possible.


Cut, strip, crimpSchleuniger - cable cut crimp strip

We are able to accurately process a wide range of cables - from simple single conductor right through to complex circular section and flat cables. We can handle cross sectional areas from 0.13 mm Sq right up to 70 mm Sq. Cutting depths can be adjusted to 0.01 mm and this ensures there is no collateral processing damage to other conductors or insulation within the cable.
 

Termination

Many custom cable assemblies are terminated. We offer a wide selection of low cost, but high quality European and Taiwanese sourced terminals, as well as the better known brands like TE and JST. We also offer a wide range of plastic housing and twist, solder dip or splice to customer requirements.

Terminals can be fitted automatically on our 3 station Schleuniger machine or by hand with our latest Italian Mecal presses. For most of the termination processes we use this method whenever possible because of the increased accuracy. Our Schleuniger machines have crimp force monitoring and are able to repetitively place the stripped cable within a very small tolerance, precisely over the terminal before crimping.
 
 
State of the Art manufacturing facility - quality control
Beyond Cable

Virtually nothing is too difficult for us. We provide many other solutions including bundling, shrink tube, high temperature sleeving, injection moulded parts, splicing and much more. Send us your enquiry and we will respond with our best offer.


Partners

There are many types and brands of cable, connectors and terminals, and to enable us to provide solutions for every application we have teamed up with a Taiwanese Company who shares our can-do, quality first philosophy. Through this partner, we can provide most solutions, quickly and with relatively small MOQ's.

We also supply a huge range of bulk cable. Whether it be basic UL1015 or a more complex special custom designed cable, we are able to offer a competitive solution. 
 
 
Please contact us if you wish to know more about how we can help you with your cable requirements.